Sustainable Building Sourcebook
Chapter: Energy
 
Photovoltaic Systems
 
CSI Numbers: 13600 Solar Energy Systems, 16621 Storage Batteries, 16300 Power Transmission, 16500 Lighting
 
Introduction:
 
The word "photovoltaic" combines two terms - "photo" means light and "voltaic" means voltage. A photovoltaic system in this discussion uses photovoltaic cells to directly convert sunlight into electricity.
 
At-A-Glance Notes:
 
Technology:
Reliable and well tested. PV components have improved. Installation and equipment selection generally requires the services of a licensed engineer or reputable solar dealer for each application. 
 
Suppliers:
There are several local suppliers and installers and mail order companies offering PVs. Pricing is competitive; phone consultation and engineering services are also offered by many of the suppliers and dealers.
 
Cost:
Overall system costs are greatly influenced by installation and subsystem costs. Phasing or staging of systems can help spread financial impact.
 
Public Acceptance:
People generally accept the idea of PVs as nonpolluting, "free" electric power from the sun. However, many people consider PVs futuristic and feel that there may be more technical developments needed other than price reductions. General understanding of PV systems is practically nonexistent.
 
Regulatory:
National Electrical Code (NEC) requirements apply to PV systems. Article 690 of the NEC specifically addresses PV systems. There are other sections that also apply to PVs but when there is a conflict Article 690 takes precedence. Articles 480 and 690 deal with battery safety. The Photovoltaic Systems Assistance Center (see Resources ) produces a document entitled "Photovoltaic Power Systems and the National Electric Code: Suggested Practices."

The City of Austin's electric utility (Austin Energy) regulates PV systems in the following areas (see Resources, General Assistance ):

  1. Compliance with Laws - This refers to applicable NEC and National Electric Safety Code rules and any other applicable laws and ordinances.
  2. Compliance with Installation Rules - Compliance with Standards for Electric Service for the City of Austin service area is needed.
  3. Applicability - Safety requirements apply to all PV systems (or any private power producing systems) whether the system is connected to the City of Austin's grid or not.
  4. Inspection - All systems must be inspected for safety code compliance.
 
Considerations:
 

The technology employed in PV systems is well developed and there are improvements and modifications occurring regularly, primarily in production processes. The systems are quite reliable and have been well tested.

Electric power generation options are now starting to be compared on a basis that includes "externalities." Externalities are the hidden costs associated with a power source that are not accounted for in the price of the power produced. These hidden costs include damage to the environment caused by the sourcing, processing, transporting, using, and disposal aspects of power sources such as coal, oil, nuclear, and natural gas. PVs are much less polluting than other fuels.

The primary obstacle to increased use of photovoltaic systems is their high initial cost, although price reductions are continuing. In some off-grid locations as short as one quarter mile from an electric power line, photovoltaic systems can be more cost effective than connecting to the grid when the costs of power line installation and monthly electric bills are considered.

Some utilities, including Austin's, have established centralized PV power stations. The City of Austin's electric utility (Austin Energy) has recently established a 'solar Explorer Program" which allows customers to pay a small fee on their monthly utility bill to construct additional PV panels to add more renewable energy generation to the City's overall energy production base.

PV can serve many power requirements. PV can provide for specific individual power requirements such as water pumping needs; power for irrigation systems and controls; power to help ventilate outlying buildings or animal stables; power for entry gates or communication devices such as emergency phones or lighting; and the list goes on. However, the focus in this document will be on PV for a building or home.

Of greater interest to building and homeowners is the potential of decentralized PV systems located at commercial buildings or residences, providing power directly to the user and to the centralized power grid when PV power exceeds the user's requirements. The grid provides power to the building when the PVs are not producing power.

To reduce the initial costs for PV system, there should be an initial focus on reducing the electric energy requirements of the building. Electric appliances such as, refrigerators, air conditioners, water heaters, ranges, electric dryers, and clothes washers are all large users of electricity. Alternative energy sources such as gas or solar appliance must be investigated. Any electric appliances must be energy efficient. The building envelope should be designed to minimize HVAC requirements as well.

Introduction

Specific guidelines for PVs or private power producing systems are available in a report by Austin Energy called City of Austin Standard Interconnection Guidelines for Customer Power Production Interface . This report includes information relevant to all PV systems: stand-alone or grid-connected.

The following information is very basic to understanding photovoltaic systems. There are several excellent and highly recommended guides and sourcebooks listed in the Resources section.

Two approaches for using PVs

Stand-alone system

Does not use electric utility power. Provides direct DC power when sunlight is available. If power is needed when sunlight is not available, batteries will be required to store power for the times when the sun is not shining.

The stand-alone system is termed a 'separate system" by Austin Energy. However, a 'separate system" in the Utility's terminology can exist in a home that also has utility power as long as they are completely separated.

Grid-interface system

Uses power from the central utility when needed and supplies surplus home-generated power back to the utility. It is termed a "parallel" system by Austin Energy.

The following information presents a partial overview of the guidelines for interface with Austin Energy:

(a) Technical data and information must be supplied to the Utility. This includes physical layout drawings, equipment specifications and characteristics, coordination data (this pertains to the parts that will achieve the link to the utility system), test data on the equipment, synchronizing methods, operating and instruction manuals, and maintenance schedule and records.

(b) Interconnection equipment is installed and maintained by the customer.

(c) Maintenance records must be provided to the Utility if requested. Protective equipment must be checked by the customer every 2 years or as required by the Utility.

(d) Customer must provide their own protective devices for their system.

(e) Extra costs incurred by Austin Energy in the interface arrangement must be borne by the customer.

(f) The PV system can operate only after written approval is received from Austin Energy.

(g) The customer and Austin Energy must agree upon safety procedures.

The power produced can be metered so that when power is produced by the PVs and sent into the grid the meter will run backwards, thus allowing for a discount in consumption costs.

Either a grid-interface or a stand-alone system can be used to partially power the building.

Steps in designing a PV system

Calculate the electrical load

Examine the building's energy usage in the areas of lighting, heating, cooling, cooking and refrigeration. Conservation opportunities can then be isolated in each category that can affect overall electrical consumption.

Thermal energy requirement for heating living spaces, water, and cooking

Best accomplished by non-electrical fuels such as solar, gas, and wood. Electric space heating, water heating, and cooking require an enormous amount of electricity. It is not practical to use photovoltaics to create electricity for these purposes. Solar energy can be used more efficiently in other forms such as passive and active solar space heating and solar water heating. For thermal loads, gas can be used more economically and efficiently than electricity.


Quantity Appliance Hours of Use Wattage* Total Daily
    Watthours used    
        X 1.1     
        X 1.1     
        X 1.1     
        X 1.1     
Daily Energy Use =  

*Wattage is usually listed. If not, multiply the voltage times the amperage to obtain wattage. See the labels for the appliance/equipment to get this information.

Steps:

  1. List the appliances, lighting, equipment that will be operated.
  2. Circle the appliances that will operate on DC.
  3. Enter the quantity of appliances, estimated hours of daily use and their respective wattage.
  4. Multiply "Qty" (quantity) times "Hours of Daily Use" times "Wattage" and enter into the "Total Daily Watt Hours Used" column for each appliance. For each appliance that is not circled, multiply the "Total Daily Watt Hours Used" amount by 1.1 and enter that amount in the column.
  5. Add the "Total Daily Watt Hours Used" to get a total "Daily Energy Use."
  6. If batteries are used to store the PV generated power, multiply the "Daily Energy Use" total by 1.25 to account for battery inefficiencies. The final total is the amount of power that PV's need to provide to accomplish operation of the listed appliances for one day.

Lighting, appliance, and equipment operation

Use the most efficient lighting, appliances, and operating strategies. Consider incorporating daylighting strategies. Highly efficient lighting products are readily available and the energy efficiency of appliances can be easily compared for the best choices.

Refrigeration

Refrigeration consumes a proportionally large amount of electrical energy making PV power very costly.

There are gas refrigerators and two manufacturers of very high efficiency electrical refrigerators and freezers (see solar friendly products in the Resources listed at the end of this section).

Air conditioning

Air conditioning systems account for a major portion of the electric bill in both homes and businesses. High efficiency units are available for all types of buildings at cost-effective prices . As an alternative to electric, natural gas powered air conditioning is also commercially available.

Size of the PV System

Different sized PV panels will produce different amounts of power. The rated output wattage of a panel is the amount of watts the panel will create in one hour of direct sunlight.

For our area, multiply the rated wattage by 5.1 to get the average wh (watt hours) amount produced in one day. The 5.1 factor equals the viable operating hours per day and accounts for the fact that there will be more sun available in the summer and less in the winter.

Photovoltaic Cells

Description

Semiconductor material, typically silicon, is used in thin wafers or ribbons in most commercially available cells. One side of the semiconductor material has a positive charge and the other side is negative. Sunlight hitting the positive side activates the negative side electrons and produces an electrical current.

Crystalline silicon

Crystalline cells have been in service the longest and exhibit outstanding longevity. Cells developed almost 40 years ago are still operating and most manufacturers offer 10-year or longer warranties on them.

There are two categories of crystalline cells, single crystal and polycrystalline. They perform similarly, and their efficiency is around 13 percent.

Amorphous silicon

Amorphous silicon is a recent technology for solar cells. They are cheaper to produce and offer greater flexibility, but their efficiency is half of that of crystalline cells and they will degrade with use. This type of cell will produce power in low light situations. This technology is expected to improve application possibilities far exceeding crystalline technology.Currently, the best choice for solar cells is the crystalline variety.

PV Subsystems - Inverters, Controllers, and Wiring

Inverters

Conventional appliances and equipment and utility-supplied power use alternating current (AC) power. PV systems produce direct current (DC) power.

Inverters are required to convert the power from the PVs from DC to AC. Recently- produced inverters are reliable and efficient. They are also a major cost for the project.

For practical reasons, including electrical code compliance and financing, it is best to have a conventional (AC) electrical distribution system in the house. This will permit the use of appliances, equipment, and lighting that is commonly available.

Charge controllers

Charge controllers prevent overcharging of batteries by regulating voltage. They also prevent losses of power back through the panels at night. All components must be sized properly to match the system.

Wiring

Some direct current (DC) equipment may be desirable in a home. DC appliances and equipment, although initially more costly than their AC counterparts, will use less power to operate. In some cases, such as pumps, the DC motors are much more efficient.

When DC wiring is going to be used in a home, a heavier wire is required. Generally, #10 wire is best for direct current applications but larger wire may be necessary if the wire runs are long. Tables for determining wire size are available in the manuals offered by companies listed in the Resources section.

Electrical code requirements will apply to PV installations regarding fused disconnects, load centers, and proper grounding. Inverted power (AC) is wired normally as per code.

Mounting PV panels

PV arrays must be placed where they will receive the most sunlight. At our latitude, a 45-degree slope to the panels with a south orientation is best. The 45-degree slope will help offset the shorter winter day by bringing the panels closer to perpendicular to the lower winter sun.
There are several ways to mount the panels ñ fixed, fixed with adjustable tilt angles, manual tracking, passive tracking , and active tracking. All of these mounting approaches can be placed on the ground or on a roof, except for some active trackers which are pole mounted and thus more suited for a ground installation.

Fixed mounts are the least costly and lowest energy producing mounting systems. A metal frame suited for outdoor conditions is best, as wood racks degrade much more quickly.

The fixed mount with adjustable tilt angles and manual tracking mounts will require changing the angle of the PV panels either several times a day (manual tracking) and/or seasonal adjustments to keep the panels as close to perpendicular as possible to the sun (tilt angle adjustments).

Trackers are useful if the site is appropriate. There must be no obstacles to the east and west that will block the sun since the trackers will orient the PV panels to face the sun from early morning to late afternoon. Passive trackers are typically freon-activated to track the sun from east to west only (there is no automatic tilt angle change). Active trackers draw a very small amount of power from the PV panels (as low as one watt) and mechanically track from east to west and adjust to the proper tilt angle. The passive trackers will increase panel output from 40-50 percent. Active trackers will improve panel output by as much as 60 percent. However, it is important to realize that the largest gains for the trackers occur during the longest days of summer. There are not large gains in the winter.

Batteries

Batteries are the best method of storing energy from a PV system for the periods when the sun is not shining. (This is for stand-alone or non -grid connected systems.) A deep cycle battery is needed for PV applications. This type of battery can be discharged almost completely and recharged to full capacity. Daily load information will be needed for determining the battery sizing.

Steps for sizing the battery bank

(a) Divide the "Daily Energy Use" by the voltage of the battery (typically 12 volts). The result is amp-hours, the common manner of measuring battery capacity. For example, if the "Daily Energy Use" is 2,000 (watt-hours), divide 2,000 by 12 (167 amp-hours).

(b) Multiply the daily amp-hours by the number of days that you want to have power in storage in case the sun is not shining adequately. Three to five days is recommended. For this example, we will choose four days. Multiply 167 amp-hours per day times 4 days (668 amp-hours).

Batteries should not be completely discharged. A deep cycle lead-acid battery (the main battery option) will last longest if it is discharged only 50 percent. By dividing the total amp-hours from Step 2 (668) by .50, the optimal battery capacity is determined: 668/.50 = 1336 amp-hours at 12 volts.

Selecting batteries

Car batteries are not suitable for PV applications, as they cannot handle the deep cycling that can occur.

"RV" or "marine" batteries can handle a deeper discharge than car or starter batteries and can be used in a beginning system. They will last 2 to 3 years.

Gel cellsealed batteries can be used in limited conditions, but also will not handle deep discharges. Because they are sealed, they are suited to marine applications.

Deep cycle batteries are available for golf carts, and include Industrial Chloride batteries. These batteries are the best choice for PV systems as they can be discharged 80 percent. The golf cart batteries will last 3-5 years. There are some larger capacity deep cycle batteries that will last 7-10 years. Industrial Chloride batteries will last 15-20 years.

Non lead-based batteries such as nickel-cadmiums are costly but can last a very long time if they are not completely discharged. A new type of nickel-cadmium battery, fiber nickel cadmium , has outstanding longevity at a 25 percent discharge rate. Nickel-cadmium (NiCad) batteries have different operating and maintenance characteristics than lead-acid batteries that must be considered. For example, it is difficult to measure the depth of discharge that is occurring with a NiCad battery since its output is constant up to the last moments before it is completely discharged. Check with the suppliers in the Resources section about the operation and maintenance characteristics of the NiCad batteries they offer. For large systems, the best battery choices will be the "true" deep cycle types. Caution in using batteries must be observed, along with recognition of their characteristics in response to temperature changes (lead-acid batteries operate less efficiently in cold temperatures) and ventilation requirements.

 
Guidelines:
 
 
 
Resources:
 
Professional Assistance:

Osborne Solar
909 W. 23rd St.
Austin, TX 78705
(512) 476-3511
Consultant, Wind, Photovoltaics, Solar Thermal

Solar Design Associates, Inc.
P.O. Box 242
Harvard, MA 01451
(978) 456-6855
www.solardesign.com

Solar Energy International
P.O. Box 715
76 S. 2 nd St.
Carbondale, CO 81623
(970) 963-8855
www.solarenergy.org
Workshops, education

Virtus Energy Research Associates
Mike Sloan
906 Congress Ave.
Austin, TX 78701
(512) 476-9899
www.vera.com
PV, Solar Water, Solar Thermal Electric, Wind, Passive Solar Architecture, Engineering, BioEnergy, Hydroelectric, Geothermal, Marketing, Consultant, Research, Education

Components/Materials/Systems:

Some listed here may also offer equipment sales and engineering assistance

AEE Solar
1155 Redway Drive Box 339
Redway, CA 95560
(800) 777-6609
(707) 923-2277
www.aeesolar.com
Retail PV, hydro, wind systems supplier

BP Solar Inc.
2300 N. Watney Way
Fairfield, CA 94533
(707) 428-7800
http://www.bp.com/home.do?categoryId=1&contentId=2006973
Manufacturer of solar panels

Dawn Solar
Tom Kociemba
Sales Engineer
www.dawnsolar.com
tom@dawnsolar.com
(603) 828-7274
Fax: (888) 595-1450 Option 4
Solar thermal products

DayBreak Energy Systems
Rt. 3, Gregg Co. Airport
Longview, TX 75603
(903) 643-9567
Photovoltaics, Wind, Solar Water Heating

EV Tech
Doug Canfield, President
Addison, TX
Photovoltaics, Installer/Service

Eco-Wise
110 W. Elizabeth
Austin, TX 78704
(512) 326-4474
www.ecowise.com
Solar outdoor lighting

Entech, Inc.
1077 Chishom Tr.
Keller, TX 76248
(817) 379-0100
www.entechsolar.com
Photovoltaics, Manufacture, Installer/Service

Jade Mountain Inc.
P.O. Box 4616
Boulder, CO 80306
(800) 442-1972
www.jademountain.com
Retail PV system supplier

Meridian Energy Systems, Inc.
P.O. Box 5810
Austin, TX 78763
(512) 477-3050
www.meridiansolar.com
Solar-Electric System Design, Sales, Installation & Service

Photocomm Inc. of Texas
13130 Stafford Rd.
Stafford, TX 77477
(281) 933-1578
Photovoltaics, Installer/Service

Real Goods Trading Co.
555 Leslie St.
Ukiah, CA 95482-5576
(800) 919-2400
www.realgoods.com
Retail PV, wind systems supplier

Solar System Installations
Phillip Fisher
P. O. Box 736
Coppell, TX 75019
(214) 462-0626
Solar Water Heating, Photovoltaics

Solar Utility Inc.
6160 Bristol Pkwy.
Culver City, CA 90230
(310) 410-3934
Uni-solar integrated PV roofing systems

Solarcraft
P. O. Box 950
Stafford, TX 77497-0950
(281) 495-0438
Photovoltaics

Solarex
630 Solarex Ct.
Frederick, MD 21703
(301) 698-4200
www.solarex.com
Manufacturer of solar panels/products

Southern Sol-Air Power
P. O. Box 2096
Cedar Park, TX 78630
(512) 250-5414
www.eden.com/~solar
Design, sales and installation of PV equipment, consultant, solar ovens

Southwest PV Systems & Supply
212 E. Main St.
Tomball, TX 77375
(281) 351-0031
www.southwestpv.com
PV supplier/installer serving Austin area

Sun Electric
P. O. Box 92221
Austin, TX 78709
(512) 288-4813
Photovoltaic system consulting, installation and service, including utility scale

Sunelco
100 Sheels St.
Hamilton, MT 59840
(406) 363-6924
www.sunelco.com
Retail PV, wind, hydro systems supplier

Tampa Systems
12113 Roxie Dr., Ste. 202
Austin, TX 78729
(512) 336-7664
tampasys@aol.com
Uni-Solar PV Integrated Roofing Systems

Texas Solar Power Company
1703 West Koenig Ln.
Austin, TX 78756
(512) 459-9494
www.txsolarpowercompany.com
Design, sales, and installation of photovoltaic equipment

United Solar Systems Corp.
1100 West Maple Rd.
Troy, MI 48084
(800) 843-3892
www.ovonic.com/unisolar
Building integrated PV systems

General Assistance:

Alternative Energy Institute
Box 248, WTAMU
Canyon, TX 79016
(806) 656-2296
Wind, Solar, Research, Education, Consultant

American Solar Energy Society, Inc. (ASES)
2400 Central Ave. G-1
Boulder, CO 80301
(303) 443-3130
www.ases.org

Austin Energy
Solar Explorer Program
721 Barton Springs Rd.
Austin, TX 78704
(512) 494-9400
www.electric.austin.tx.us/solar-explorer

Council for Photovoltaic Research
Institute of Energy Conversion
University of Delaware
Newark, DE 19716
(302) 831-6220
www.udel.edu/iec

Energy Efficiency and Renewable Energy Clearinghouse
PO Box 3048
Merryfield, VA 22116
(800) 363-3732
www.eren.doe.gov

Florida Solar Energy Center
1679 Clearlake Rd.
Cocoa, FL 32922
(407) 638-1000
www.fsec.ucf.edu

National Renewable Energy Laboratory
1617 Cole Blvd.
Golden, CO 80401-3393
(303) 275-3000
www.nrel.gov/pv

PV Network News
2303 Cedros Circle
Santa Fe, NM 87505
(505) 473-1067
"Solar Electricity Today" directory of periodicals, catalogs, organizations, dealers, distributors, manufacturers, etc.

Photovoltaic Systems Assistance Center
(505) 844-3698
www.sandia.gov/pv

Solar Energy Industries Association (directory of SRCC ratings)
122 C St. NW, 4th Floor
Washington, DC 20001
(202) 383-2600
www.seia.org

State Energy Conservation Office
200 E. 10th St., Ste. 206
Austin, TX 78701
(512) 463-1931
www.gsc.state.tx.us/energy

Texas Solar Energy Society
P. O. Box 1447
Austin, TX 78767-1447
(512) 326-3391
(800) 465-5049
www.txses.org

Publications:

Home Power: The Hands-On Journal of Home Made Power
Home Power Magazine
P. O. Box 520
Ashland, OR 97520
(800) 707-6585
www.homepower.com

Interior Design for Passive Solar Homes
Jill C. Brees

The Passive Solar Energy Book
Edward Mazria

The Passive Solar House: Using Solar Design to Heat and Cool Your Home
James Kachadorian

Photovoltaics: A Manual of Design and Installation for Practitioners
Solar Energy International
P. O. Box 715
Carbondale, CO 81623

Stand-Alone Photovoltaic Systems - A Handbook of Recommended Design Practices
Sandia National Laboratories

Internet Information Sites:

Center for Renewable Energy and Sustainable Technology (CREST)
www.solstice.crest.org
This site provides an array of PV education tools including PV system sizing software.

Home Power
www.homepower.com
A practical site dedicated to all forms of alternative energy.

Department of Energy
www.eren.doe.gov/ere
Web pages on everything from cooling your house to selecting a new hot water heater.

Federal, State and Local Financial Programs:

Million Solar Roofs Initiative
www.eren.doe.gov/millionroofs
Federal program to endorse solar electricity, implemented at state level

Country Property Tax Exemption for Solar and Wind-Powered Energy Devices
Contact your local county appraisal district office for the form. (Property Tax Code Section 11.27)

Austin Energy fixed-rate residential PV array lending program: www.austinenergy.com

10% Investment Credit on Business Federal Income Taxes
See IRS Form 3468 (line 2a) Federal Accelerated Depreciation (60 months) for solar energy devices inst.