Sustainable Building Sourcebook
Chapter: Materials
 
Floor Coverings
 
CSI Numbers: 09680 Carpeting, 09681 Carpet Cushion, 09690 Carpet Tile, 09300 Tile, 09760 Floor Treatment, 09700 Special Flooring
 
Introduction:
 

The floor coverings addressed in this section are made from or contain natural or recycled materials. They include non-wood flooring such as carpeting and its padding, tile products, and linoleum (distinctly different than vinyl). These are coverings that might be used in any primary area of a building. Wood Flooring is addressed in a separate section in this Sourcebook .

Recycled-content carpet padding is widely available and comes in two primary types; one made from old carpet padding and another from reclaimed carpet fibers.

Recycled-content carpeting can be made from recycled PET, derived primarily from post-consumer plastic soft drink containers. It makes for a durable, high-quality and attractive floor covering suitable for residential applications. PET carpet is not durable enough for most commercial applications. However, Collins & Aikman and Interface (see Resources in this section) both carry lines of commercial carpet with a high recycled content (much of it carpet fiber). The use of these materials strengthens recycling efforts and helps conserve resources and energy.

Natural linoleum can be made from various combinations of natural materials, including softwood powder or sawdust, linseed oil, pine tree resins, cork, and chalk. Linoleum usually has a jute backing.

Natural cork is made from the bark of the cork tree. Sustainable forestry practices should be employed, as with trees in general, in the harvesting of cork.

Recycled-content tile is made from a high percentage of waste glass such as light bulbs and auto windshields. Another type of recycled-content tile is made from a byproduct of feldspar mining.

Natural carpets are those made from plants, including grasses and cotton, or animal products such as wool. How and if they have been treated is of concern. See Considerations in this Section.

 
At-A-Glance Notes:
 
Technology:
Adequately developed.
 
Suppliers:
Available locally.
 
Cost:
Recycled-content padding and carpeting are priced similarly to those typically used. Recycled-content tile (those with very high percentages) can be higher priced than average tile products. Recycled--content carpet is available in a variety of qualities and is competitively priced. Least toxic adhesives for use with ceramic and recycled tile are locally available at competitive prices. Linoleum will cost about the same as high quality vinyl flooring, but more than the least expensive vinyls. Natural carpet materials are more costly than common carpet materials, but competitively priced with standard high quality synthetic carpeting.
 
Public Acceptance:
Healthy home issues are among the highest environmental appeals to home buyers. Buyers may be wary of recycled-content floor coverings, but they will find that they are indistinguishable from non recycled-content products. Natural materials are not as common to many home buyers, but are finding increasing appeal.
 
Regulatory:
None. The Carpet and Rug Institute (CRI) does publish suggested guidelines. See "General Assistance" under Resources in this Section.
 
Considerations:
 

Common floor coverings are most often cited as primary contributors to indoor air contamination. This is because of the VOCs (volatile organic compounds) in the binders used in making carpet padding and carpeting. VOCs can also come from the adhesives used to apply carpets or their padding, tile, and vinyl flooring.

Since homes are now constructed tightly in order to conserve energy, chemicals outgassing from building materials are more potent and harmful. Formaldehyde outgassing is a primary threat from commonly used floor coverings.

Airing a building before it is occupied will dilute the chemicals during their most potent initial stage. It is also possible to require that the carpet be aired before it is delivered. However, VOCs can outgas for months and in many cases for years. Reducing the amount of VOCs in the home can be achieved through the choice of alternative flooring solutions.

Floor Coverings, Fig. 1

Look for the Carpet & Rug Institute's 'Green Label,' which indicates environmentally friendly carpet, cushion, and adhesive products.

The issue of molds and other allergy-irritating airborne pollutants such as dust mites, pollen and pet dander has been increasingly researched. Results indicate that these pollutants cause half of all indoor air quality problems, with the other half coming from building materials. Choosing hard-surface flooring can reduce the areas in which these pollutants can live and grow.

This section identifies recycled-content materials that are durable, high quality, and attractive floor coverings. The use of these materials strengthens the viability of our recycling efforts and greatly benefits our resource and energy impacts.

Linoleum and natural carpets use renewable resources and offer durability without compromising aesthetics. The cork used in linoleum can be harvested from the cork tree on an ongoing basis without harming the tree. Along with cotton and wool, other natural carpet-type floor coverings made from grasses and reeds are available.

The linseed oil used in linoleum offers an anti-bacterial characteristic that makes this flooring especially desirable in medical and other highly hygienic applications. Wood flour (or sawdust) used in this material often comes from a wood production by-product as well. Linoleum costs more than most vinyl flooring products, but it is far more durable. Those individuals who are extremely chemically sensitive may not want to utilize linoleum due to some (natural) outgassing from the linseed oil.

Ceramic tile offers outstanding durability and maintainability. It also has high aesthetic value.

Wool (100% is best) is the most durable type of carpet or rug. It is available in many natural colors and without toxic dying or other processes. It is naturally low in static electricity and does not need static guard chemicals or metals. It is recommended to use unbacked or stretched wool because it will not have the toxic 4PC adhesive. A non-toxic moth treatment is also a recommended measure.

 
Guidelines:
 

Types of recycled padding

Rubber-based recycled padding is quite common. It can outgas. Environmentally sensitive individuals should check a sample of the padding material for any adverse reactions.

Recycled padding from jute (a plant material) and carpet fibers is also available and may be more suitable for environmentally sensitive persons.

Adhesives

As mentioned above, the glues often used to install carpet, tile or resilient flooring can outgas VOCs. These compounds have been linked to headaches, allergies, nausea and dizziness. In order to reduce or eliminate VOCs during carpet installation:

  • Use only water-based glues, a least-toxic alternative now common in the flooring industry (look for no-VOC brands <0gm/ltr). Or don't use any glue at all.
  • Use mechanical fasteners such as tack strips or double-sided tape for carpet when possible and cement mortar instead of glue for tile.

Linoleum and Cork

These materials are installed similarly to vinyl flooring. If the backing material is jute, the cuts for seams need to be beveled away from the seam. The jute backing "relaxes" with use and will spread out. Select installers who have received factory installation training.

Recycled-Content Tile

Recycled-content tile is handled like ceramic tile. From an indoor air quality standpoint, tile set into a cement mortar bed with a cement grout is a better choice than using glue-down tiles and latex grout. Cement mortar produces fewer fumes than latex grouts and most other adhesives.

Products listed in the Resources section are suitable for high traffic commercial applications, as well as for homes.

 
Resources:
 
Professional Assistance:

Environment Associates
4219 Richmond Ave., Ste. 250
Houston, TX 77027-6889
(713) 528-0000
Architects experienced in healthy materials

Healthy House Institute
430 North Sewell
Bloomington, IN 47408
(812) 332-5073
www.hhinst.com
Resources/publications

Clint Good
P. O. Box 143
Lincoln, VA 20160
(703) 478-1352
Architect experienced in healthy materials

Safe Environments
1611 Merritt
Novato, CA 94949
(510) 549-9693
Resources/publications

Components/Materials/Systems:

Austin Fine Floors
1934 Rutland Dr., Ste. 700
Austin, TX 78758
(512) 339-9590
www.austinfinefloors.citysearch.com
Linoleum, cork, recycled rubber, recycled carpet, natural carpet; supplier and installer

Bangor Cork
William & D St., Box 125
PenArgyl, PA 18072
(610) 863-9041
Cork flooring

CDC Carpets & Interiors
3425 Bee Caves Rd., Ste. A-2
Austin, TX 78746
(512) 327-8326
www.cdccarpets.com
Cork, bamboo, recycled carpet, natural carpets and rugs; supplier & installer

Cornerstone Concrete Stain
4101 Burnett Road
Austin TX 78756
512-658-2152

Designer Floors of Texas
3841 RR 620 South
Austin, TX 78734
(512) 263-3333
Linoleum, cork, recycled carpet, natural carpet; supplier and installer

Dodge-Regupol
715 Fountain Ave.
Lancaster, PA 17601
(800) 322-1923
www.regupol.com
Manufacturer -- cork

Eco-Wise
110 W. Elizabeth St.
Austin, TX 78704
(512) 326-4474
Linoleum, cork, bamboo, recycled carpet, natural carpet, recycled tile; supplier

Fashion Floors
5304 N. Lamar
Austin, TX 78751
(512) 452-5791
Linoleum, cork, bamboo, recycled carpet, natural carpet; supplier & installer

Forbo Industries
P.O. Box 667, Humboldt Industrial Park
Hazelton, PA 18201
(800) 842-7839
www.forbo-industries.com
Manufacturer - linoleum
Local: Professional Flooring Supply
2425 Brockton St. #106
San Antonio, TX 78217-4923
(210) 820-3708
Local Rep: Therese Graul

Freudenberg Building Systems, Inc.
94 Glenn St.
Lawrence, MA 01843
(800) 322-NORA
Contact in Arlington, TX:
Chuck Emerson, (817) 572-1250
Manufacturer -- rubber flooring tiles

Innovative Interiors
9027 Northgate Blvd., Ste. 130
Austin, TX 78758-6453
(512) 835-1184
Linoleum Supplier and installer

Intertech Flooring
7303 Burleson Rd.
Austin, TX 78744
(512) 385-4574
www.intertechflooring.com
Linoleum, recycled carpet, natural carpet; supplier & installer (commercial only)

Manchester and Associates
Dallas, TX
(214) 357-3978
Ceramic carpet

Matgirl.com
P.O. Box 26566
Austin, TX 78755
(512) 426-8071
Contact: Lorie Sawyer
www.matgirl.com
Floor mats and walk-off mats that promote indoor air quality

Natural Cork
1825 Killingsworth Rd.
Augusta, GA 30904
(706) 733-6120
www.naturalcork.com
Natural cork flooring

Natural Home
P O Box 1677
Sebastopol, CA 95473-1677
(707) 824-0914
www.monitor.net
Cork and linoleum flooring

Nature's Own Construction Materials
3014 Farrell Rd.
Houston, TX 77073
(281) 443-0194
www.naturecork.com
"NatureCork" cork flooring

Re:Source Texas
8816 Shoal Creek Blvd.
Austin, TX 78757
(512) 454-9695
Linoleum, cork, recycled carpet, natural carpet; supplier & installer (commercial only)

We Cork, Inc.
P.O. Box 276
Exeter, NH 03833
(800) 666-CORK (2675)
www.wecork.com
Cork flooring and underlayment

Recycled Content Padding

Designer Floors of Texas
3841 RR 620 South
Austin, TX 78734
(512) 263-3333
Supplier/installer of recycled foam padding

Dixie Manufacturing Corporation
110 Colley Avenue
Norfolk, VA 23510
(800) 868-3494
www.carpet-cushion.com

Dodge-Regupol
715 Fountain Ave.
Lancaster, PA 17601
(800) 322-1923
www.regupol.com
Manufacturer of flooring made from recycled tire rubber "ECOsurfaces

Dura Undercushions Ltd.
8525 Delmeade Rd.
Montreal, Quebec H4T 1M1
(514) 737-6561
www.grn.com
Manufacturer made from recycled tire rubber

Homasote Company
P. O. Box 7240
West Trenton, NJ 08628-0240
(800) 257-9491
www.homasote.com
Manufacturer, made from recycled paper

Innovative Interiors
9027 Northgate Blvd., Ste. 130
Austin, TX 78758-6453
(512) 835-1184
Supplier and installer

RB Rubber Products
904 E. 10th Ave.
McMinnville, OR 97128
(800) 525-5530
www.rb-rubber.com
Manufacturer, made from recycled tire rubber
Local: Tractor Supply Company
800 South IH 35
Georgetown, TX 78626
(512) 863-6969

Southwest Fibers
1100 South McKinney
Mexia, TX 76667
(254) 562-2814
Manufacturer of recycled carpet fibers, formaldehyde free

Recycled Content Carpeting

C & A Floor Coverings
1519 B Hi Line Dr.
Dallas, TX 75207
(214) 749-0663
Contact: Adam Raby, (512) 585-3779
100% recycled content backing

Carpets by Conrad
9009 Cullen Ln.
Austin, TX 78748-3702
(512) 280-6210

Designer Floors of Texas
3841 RR 620 South
Austin, TX 78734
(512) 263-3333
Supplier and installer

High-Tech Carpets
9204 Brown Ln.
Austin, TX 78754
(512) 834-0110
www.high-techcarpets.com

Image Industries, Inc.
P. O. Box 5555
Armuchee, GA 30105
(800) 722-2504
www.imageind.com
Manufacturer; supplies throughout US

Innovative Interiors
9027 Northgate Blvd., Ste. 130
Austin, TX 78758-6453
(512) 835-1184
Supplier and installer

Interface Carpet
Local Rep. Steven Morgan
(512) 301-1777

Mill Direct Carpet
9505 Burnet Rd. #B
Austin, TX 78758
(512) 835-4111
Supplier and installer

Milliken Environmental Design Group
259 River Point Dr.
LaGrange, GA 30240
(770) 335-8513
www.earthsquare.com
Refurbished Carpet Tiles

Re:Source Texas
8816 Shoal Creek Blvd.
Austin, TX 78757
(512) 454-9695
www.interfaceinc.com
Solenium; supplier and installer

Shaw Contract
Local rep. Brent Davis
(800) 424-7429 ext. 8987

Natural Carpets (wool, sisal, seagreass, jute, etc):

Austin Fine Floors
1934 Rutland Dr., Ste. 700
Austin, TX 78758
(512) 339-9590
www.austinfinefloors.citysearch.com
Wool carpets

CDC Carpets & Interiors
3425 Bee Caves Rd.
Austin, TX 78746
(512) 327-8326

Carousel Carpet Mills
1 Carousel Ln.
Ukiah, CA 95482
(707) 485-0333

Designer Floors of Texas
3841 RR 620 South
Austin, TX 78734
(512) 263-3333

Eco-Wise
110 W. Elizabeth
Austin, TX 78704
(512) 326-4474
www.ecowise.com

Natural Home
P O Box 1677
Sebastopol, CA 95473-1677
(707) 824-0914
www.monitor.net

Adhesives (water based adhesives are now prevalent):

AFM Enterprises, Inc.
350 West Ash St., Ste. 700
San Diego, CA 92101
(619) 239-0321
Makes a sealant that blocks toxic fumes from carpets and adhesives.

Designer Floors of Texas
3841 RR 620 South
Austin, TX 78734
(512) 263-3333

Eco-Wise
110 W. Elizabeth
Austin, TX 78704
(512) 326-4474
www.ecowise.com

Franklin International
2020 Bruck St.
Columbus, OH 43207
(800) 347-4583
www.titebond.com
TitebondÆ Solvent -Free® construction adhesive (very low VOCs, 5 gm/ltr)

Natural Home
P O Box 1677
Sebastopol, CA 95473-1677
(707) 824-0914
www.monitor.net

OSI Sealants, Inc.
7405 Production Dr.
Mentor, OH 44060
(800) 321-3578
www.osisealants.com
"PL Premium" construction adhesive (no VOCs)

Recycled Content Tile:

Crossville Ceramics Company
P.O. Box 1168
Crossville, TN 38557
(931) 484-2110
www.crossville-ceramics.com
"Ecocycle" line of 95% recycled porcelain tile

General Polymer Corp.
145 Caldwell Dr.
Cincinnati, OH 45216
(800) 543-7694

Summitville Tiles Inc.
Summitville, OH 43962
(330) 223-1511
www.summitville.com
Tile from feldspar byproduct
Local: American Tile Supply
2020G Rutland Dr.
Austin, TX 78758
(512) 837-2843

Syndesis Studio
2908 Colorado Ave.
Santa Monica, CA 90404-3616
(310) 829-9932
www.syndesisinc.com
Concrete tiles with a variety of recycled aggregate material that can also be used also in countertop and wall panel applications; material can be worked with woodworking tools

Terra Green Ceramics, Inc.
1650 Progress Dr.
Richmond, IN 47374
(765) 935-4760
www.terragreenceramics.com
Tile from recycled windshields
Local: American Tile Supply
2020G Rutland Dr.
Austin, TX 78758
(512) 837-2843

EnviroGLAS Products, Inc.
3941 Legacy Drive
Suite 204-211-B
Plano, TX 75023
(888) 523-7894
Tim Whaley
(972) 272-8084
info@enviroglasproducts.com
www.enviroglasproducts.com
75% Recycled glass content terrazzo flooring

General Assistance:

The Carpet and Rug Institute (CRI)
P.O. Box 2048
Dalton, GA 30722-2048
(800) 882-8846

US EPA Indoor Air Quality Information Clearinghouse
P.O. Box 37133
Washington, D.C. 20013-7133
(800) 438-4318
www.epa.gov/iaq
EPA Toxics Hotline: (800) 424-5323